Design Failure Modes and Effects Analysis (DFMEA) is a Six Sigma tool used to identify and mitigate potential failure modes in the design phase of a product or system. By systematically analyzing design components and processes, DFMEA assesses potential risks and prioritizes them based on severity, occurrence, and detectability. It helps design teams proactively address potential issues, enhancing product reliability and quality. Implementing DFMEA ensures that design flaws are identified early, reducing costly modifications and recalls. This tool supports Six Sigma goals by driving continuous improvement, reducing defects, and ensuring robust and efficient product designs
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